Custom Plastic Clamshell Packaging & Thermoformed Boxes

  • Custom Clamshell Packaging
  • Custom Clamshell Packaging

    Clamshell packaging is a great way to merchandize a wide spectrum of products. Buyers can clearly see the product, printed inserts provide the information your customers need to know, and the clamshells are easy to display on hanging racks or shelves. If your products need clamshell packages, you need Bling Bling Packaging. We will deliver custom clamshells that are manufactured to your unique specifications. Contact us for the clamshell packs you need.

    Custom Clamshell Packaging

    Some products need to be seen before they'll be picked up. Tools, small electronics, toys, health and beauty items, hardware- anything a shopper wants to inspect before committing to buy usually performs better in clear, secure clamshell packaging than in a closed box. It shows the product exactly as it is, keeps it protected during handling and shipping, and hangs cleanly on a peg rack or sits flat on a shelf.

    Bling Bling Packaging builds custom clamshell packs molded and printed to your exact specifications, not adapted from a stock template. Contact us to get started on the clamshell packaging your product needs.

    The Custom Clamshell Experts

    Because every product is different, all our clamshell packages are 100% custom. Plastic clamshells are molded to fit your product perfectly, and inserts are cut to fit your design and printed to your specifications. Bling Bling Packaging will work with you, as needed, to optimize your clamshell design for better manufacturability and/or reduced cost.

    Depending on the size of your clamshell packs and the quantity you require, we have the capabilities to combo-run clamshells and blister packs. This process can substantially reduce tooling expenses and improve production speeds.

    Built Around Your Product, Not a Standard Mold

    No two products are identical, so we don't treat clamshell packaging as one-size-fits-all. Every clamshell we produce is molded specifically to the item it's holding, and every insert card is cut and printed to match your design files exactly. If a detail in the design could be adjusted to improve manufacturability or bring the cost down, our team will flag it and work through the options with you before production begins.

    For higher-volume orders, we also have the capability to combo-run clamshells alongside blister packs on the same tooling setup. That shared production run can meaningfully cut tooling costs and shorten the path from design approval to finished product.

    Here's what's included with a custom clamshell order:

    Complete Clamshells & Insert Cards

    Bling Bling Packaging can produce your custom clamshells in a variety of thicknesses from 10mil to 20 mil. We mold our clamshell packs to fit you product perfectly, no matter how unusual the shape.

    We can also provide custom printed and cut insert cards to accompany our clamshells. Inserts can be printed on the front and back, in up to six colors. We use your design templates to guarantee that your logos, lettering, and other information is presented exactly as you want it to be.

    Pack-Out Service

    To save you time, money, and effort, we can provide complete packout service for your clamshell-packaged products. Supply us with your products, and we’ll enclose and seal them in your custom clamshell packs, along with your custom inserts. This gives you complete, ready-to-merchandize clamshell packages with your products inside.

    We can ship packed-out clamshells to your location, to your distributors, or anywhere else you need them to go. We provide expert packaging and shipping service to ensure that your products arrive in perfect condition.

    Clamshells and Insert Cards, Produced Together

    Clamshell thickness affects both cost and durability, and we offer the full range from 10mil to 20mil so you can match the material to how the product will actually be shipped, displayed, and handled. Every clamshell is molded to fit your product precisely, no matter how irregular the shape.

    Insert cards are produced alongside the clamshells and can be printed front and back in up to six colors. We work directly from your design templates to make sure logos, copy, and branding land exactly where they're supposed to, order after order.

    Let Us Handle the Pack-Out, Too

    If assembly is eating into your team’s time, our pack-out service takes that off your plate. Send us your product, and we’ll seal it into the custom clamshell along with your printed insert, producing a finished, shelf-ready package with no extra steps on your end.

    From there, we can ship the completed clamshells wherever they need to go, whether that’s your own facility, a distributor, or directly to retail. Our packaging and shipping process is built to make sure everything arrives intact and ready to sell.

    Custom Clamshell Packs in the Industry’s Fastest Turnarounds

    At Bling Bling Packaging, we pride ourselves on our ability to produce completely custom clamshell packaging in some of the industry’s best turnaround times, with no sacrifice in quality. After we’ve received your final approval of the design and artwork, your clamshell packs can be manufactured in just two weeks or less.

    We incorporate that same speed and quality in all aspects of customer service. Custom quotes are returned within 48 hours of receiving all the pertinent info, and we guarantee you’ll never find yourself waiting on us. We know that good communication and timely responses to customer inquiries helps projects get done faster and better.

    Fast Production Without Cutting Corners

    Once your design and artwork are approved, most custom clamshell orders are completed within two weeks. Quotes come back within 48 hours of receiving your project details, so you’re never left guessing on timing or budget while a decision is pending.

    That pace holds up across the entire order, not just the first response. Clear updates and quick turnaround on questions are part of how we keep projects moving without surprises late in the process.

    Contact Us for the Custom Clamshells You Need

    Bling Bling Packaging is known for our premium quality products, quick turnarounds, and one-of-a-kind customer service. Contact us today for custom clamshell packaging for your products.

    We also offer custom blister packs.

    Ready for Custom Clamshell Packaging?

    Bling Bling Packaging has built a reputation on premium-quality clamshells, dependable turnaround, and a level of customer service that's hard to find elsewhere in the industry. Contact us today to start your custom clamshell packaging project.

    We also produce custom blister packs, a natural companion product for many clamshell-packaged items.

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    frequently asked questions

    What is custom clamshell packaging?

    Custom clamshell packaging consists of a clear or translucent plastic package formed into two connected sections that enclose a product. The design can be shaped around the item's dimensions and configuration, helping keep it securely positioned while allowing customers to see the product before purchase. It is commonly used for retail products that benefit from both visibility and physical protection.

    Clamshell packaging is suitable for a wide range of small and medium-sized retail products, including electronics accessories, hardware, toys, tools, personal care items, and other consumer goods. The appropriate design depends on the product's size, weight, shape, fragility, and how it needs to be displayed or accessed.

    A properly designed clamshell creates a formed enclosure around the product, helping limit movement and reducing exposure to handling, impact, and other common sources of retail damage. The rigid structure can also help maintain the package's shape during transportation and storage while keeping the product visible.

    Yes. Clamshells can be formed to accommodate a product's specific dimensions, contours, and components. Custom tooling allows the internal cavity to provide a closer fit, which can improve product stability and presentation. Design considerations can also include hanging holes, closures, access points, and retail display requirements.

    Businesses should evaluate product dimensions, material requirements, protection needs, retail presentation, closure style, and how customers will access the package. The packaging also needs to account for manufacturing and transportation requirements. A well-designed clamshell balances product visibility and protection with practical handling and retail presentation.

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